Types of XLPE/PVC Insulated Cable Products

ZMS insulated cables have a variety of insulation materials, which are suitable for different needs and have different purposes. Its insulation materials are polyethylene(PE insulation), cross-linked polyethylene(XLPE insulation), polyvinyl chloride(PVC insulation), rubber insulation(ERP insulation), etc. Insulated cables made of different insulation materials are subject to strict quality system testing. Only cable products that meet the standards can be sold from the ZMS factory.

The function of the cable insulation layer is to use a non-conductive substance to isolate or wrap the charged body to prevent electric shock and provide a safety measure for protection.
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Kinds of the XLPE/PVC/Rubber Insulated Cable Products

XLPE Insulated Power Cable

XLPE is a new type of environmentally friendly product with high-temperature resistance and environmental resistance. It is made of the thermosetting plastic. The electrical properties of XLPE cables produced by ZMS are almost as good as those of polyethylene, and the long-term working temperature is relatively higher than that of polyethylene. At the same time, the mechanical properties are better than PE, and the aging resistance is better. Often used in places with high environmental resistance requirements.

Product 1— Concentric XLPE Insulated Cable
XLPE concentric cables manufactured by ZMS are often used as energy supply cables. It is most common in power distribution, panel, and street lighting.
Conductor: Aluminum / Copper Conductor
Insulation: XLPE
Core: Single / Two / Three / Four core
Cable Inner Sheath: PVC
Concentric Conductor Layer: Copper / Aluminum
Cable Tape: Non-absorbent Material or OEM
Cable Outer Sheath: XLPE / PVC / PE

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Product 2— High(Medium) Voltage Copper(Aluminum) Core XLPE Insulated Cable
ZMS Cable Manufacturer is a specialized supplier of medium and high voltage underground power cables. Our standard MV underground transmission line composition includes single and three-core cables with copper or aluminum conductors.
Conductor: Aluminum / Copper Conductor
Insulation Screen: Semi-conductive XLPE
Core: Single / Three core
Conductor Screen: XLPE
Cable Tape: Water Swellable Semi-conductive Tape
Cable Outer Sheath: XLPE / PVC / PE

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PVC Insulated Cable

PVC cable is a common product in the wire and cable industry. Its product features are good physical and mechanical properties, good processing performance, low-cost and low price. However, it contains halogens, and the maximum amount of sheath is used.

Product 1— Sheathed Screening Power Cable
Shielded flexible cables are part of our extensive inventory of control cables. Its flexibility can be found in many industries such as manufacturing, construction, power, and distribution.
Conductor: Copper Conductor
Insulation: PVC
Core: Single / Medium core
Cable Inner Sheath: PVC
Screen: Copper (Plastic) Or Aluminum (Plastic) Composite Tape, Copper Wire Braided
Cable Outer Sheath: PVC

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Product 2— Copper Core PVC Insulated Control Cable—H05VV-F / H07VK / H07RNF
Industrial applications of ZMS unshielded flexible control cable include communication, computer, instrumentation, audio, control, and data transmission. And it is suitable for monitoring electrical equipment, control circuits, outdoor, dry, or wet cable rack installations.
Conductor: Copper Conductor
Insulation: PVC
Core: Single / Medium Core
Cable Outer Sheath: PVC

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Rubber Insulated Cable

The cable rubber insulation layer and sheath are often made of natural rubber, styrene-butadiene rubber, ethylene-propylene rubber, etc. In addition to satisfying insulation properties and physical and mechanical properties, it also requires aging resistance and abrasion resistance. Some products require oil resistance and flame retardancy.

Product— Rubber Insulated Flexible Wire
Super flexible rubber cables can be fixedly laid in various environments, such as indoor/outdoor, overhead, cable duct, or tunnel. It is mainly used for transmission and distribution line works with a rated voltage of 450/750V or below. It is widely used for external small electrical equipment, agricultural electrification, building elevators, and gantries.
Model: H07RN-F YC / YCW
Voltage: 300 / 500V, 450 / 750V
Conductor: Copper
Insulation: Rubber
Sheath: Natural Rubber / Chloroprene Rubber

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PE Insulated Cable

PE is often used for wire or cable insulation, data wire insulation material, with low dielectric constant, suitable for data wire, communication wire, various computer peripheral wire core wire insulation. It has excellent electrical properties and has all the advantages of the above PVC.

Product— PE Insulated Power Cable—Solar Power Cable
Polyethylene (PE) is a very good insulating material. It has excellent dielectric properties, high dielectric strength, low dielectric constant, and low dissipation factor at all frequencies. Our PE cables are suitable for applications including telephone and high speed transmission, high frequency signal and control cables, low, medium and high voltage power cables, overhead lines and service cables.
Model: Solar power cable
Conductor: Flexible stranded tinned copper conductor
Insulation: PE / XLPE
Sheath: XLPE / PVC / Customized

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The Role of Different Insulating Materials

Polyvinyl chloride (PVC insulation) is a polymer of polyethylene. It has good chemical stability, can prevent the erosion of chemicals and acids, and has the characteristics of resistance to humidity, aging, and non-flammability. Its working temperature cannot exceed 70 °C, and it will harden at low temperatures.

Polyethylene (PE insulation) is a polymer of ethylene, non-toxic, easy to color, good chemical stability, low-temperature resistance, radiation resistance, and good electrical insulation properties.

Cross-linked polyethylene (XLPE insulation) is an important technology to improve the performance of polyethylene (PE). XLPE with cross-linked website structure has more excellent heat resistance. Long-term working temperature can reach 90℃ and thermal life can reach 40 years. XLPE inherits the good insulation performance of PE, and increases the insulation resistance and reduces the power loss. XLPE improves its hardness, stiffness, abrasion resistance and impact resistance in terms of chemical composition, which makes up for the lack of rigidity and easy cracking of PE. It also has strong acid and alkali resistance and chemical and pharmaceutical corrosion resistance. Its combustion materials are mainly water and carbon dioxide, which are less harmful to the environment and meet the requirements of modern fire safety.

Rubber (ERP insulation) The rubber cable has high heat resistance and excellent cold resistance. When temperature and frequency change, its performance can also be kept relatively constant. It also has exceptional electrical insulation properties, good thermal conductivity, corona resistance and arc resistance.

More Information About XLPE and PVC Cables


If you don’t know how to choose the products you need, or don’t find the cable type and size you need on this page, don’t worry. Contact us and send us your requirements, we can help you choose the right cable. You can provide us with the following information: cable voltage, conductor material, insulation and sheath material, shield type, armor type, etc. or you can provide us with cable installation environment, application requirements, etc. We will serve you wholeheartedly. ZMS Cable Supplier has a number of quality certification: ISO 9000, ISO 9001, ISO14000, ISO14001, ISO18000, CE, IEC, BS, NFC, ASTM, DIN, etc.

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ZMS cable products are manufactured according to GB, IEC, BS, NFC, ASTM, DIN and other international standards. Our technical team can customize cable products that meet your requirements according to your need.

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ZMS cables packaging are provided in the form of wooden reels, corrugated boxes and coils. The cable ends are sealed with BOPP self-adhesive tape and a non-hygroscopic sealing cap to protect the cable ends from moisture. We can print the required marks on the outside of the barrel with waterproof material according to customer requirements.

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